Custom Schneider Soft Starters: Electronic Power Design Case Study
Custom Soft Starters Case Study: Delivering Innovation Under Pressure
In September 2020, Electronic Power Design (EPD) showcased its ability to solve urgent and highly specific customer challenges by delivering a customized set of Schneider Electric Altistart series 250 Hp soft starters.
The project highlighted EPD's unmatched ability to combine technical innovation, rapid turnaround, and tailored solutions to meet unique client demands.
The customer required a motor starter that could not only fit within the space constraints of their facility but also be delivered on an expedited timeline.
This project underscored the importance of soft starters in industrial applications, especially in facilities where limited space and operational efficiency are critical.
Customer Challenges - Urgency and Space Constraints
The customer's requirements presented two major challenges:
Limited Facility Space
The customer’s facility could not accommodate the standard solid-state reduced voltage motor starter due to height restrictions. This required a significant reduction in the height of the starter enclosure without compromising performance or safety.
Accelerated Delivery Timeline
The customer urgently needed the custom-built soft starters delivered on-site within just five days, a demand far shorter than the industry standard 30-day lead time.
This tight deadline required EPD to fast-track the design, fabrication, and testing processes without disrupting its regular production schedule.
These constraints highlighted the critical importance of expertise, flexibility, and in- house capabilities to overcome logistical and technical hurdles.
EPD's Customization Process
EPD's approach to addressing the client’s challenges was rooted in its ability to provide engineered-to-order solutions through a streamlined process.
Key steps included:
Collaborative Design
EPD worked closely with the client to understand their unique requirements, focusing on reducing the soft starter enclosure height from the standard 94.5 inches (2400 mm) to 70 inches (1778 mm), a 25% reduction.
In-House Fabrication
Leveraging its advanced fabrication facilities, EPD expedited the redesign and manufacturing process, ensuring that the enclosure modifications did not compromise quality or functionality.
Streamlined Testing
EPD conducted rigorous testing on the redesigned soft starters to ensure compliance with performance standards, delivering a fully reliable solution within the customer’s timeline.
Lean Production Integration
By capitalizing on its lean organizational structure, EPD inserted this high-priority project into its production queue without disrupting other ongoing orders, maintaining overall efficiency.
This process highlights EPD's flexibility and ability to execute under stringent deadlines, setting a benchmark for responsiveness in the industry.
Technical Solutions Delivered
EPD's customized soft starters were engineered to meet all client specifications:
Compact Design
A 25% reduction in height made the soft starters compatible with the facility’s space limitations.
Custom Fabrication
The enclosure redesign maintained robust structural integrity while incorporating essential electrical components.
Engineered-to-Order Manufacturing
By combining innovative design with meticulous engineering, the custom solution ensured optimal performance under operational conditions.
This level of precision engineering demonstrated EPD’s commitment to delivering tailored solutions without sacrificing performance, reliability, or safety.
Exceptional Delivery and Operational Excellence
The project outcomes were a testament to EPD's ability to exceed customer expectations:
Unmatched Speed
The soft starters were delivered in just five working days, significantly outperforming the typical 30-day industry lead time.
Enhanced Client Trust
The ability to solve the customer’s challenges so efficiently reinforced EPD’s reputation for reliability and technical expertise.
Operational Efficiency
The redesigned soft starters seamlessly integrated into the facility, enabling uninterrupted operations despite the space constraints.
This case study not only highlights EPD's capacity to deliver customized solutions quickly but also demonstrates its role as a trusted partner in solving complex industrial challenges.
The Future of Customizable Solutions
EPD’s ability to meet urgent client demands through technical innovation and streamlined processes underscores its leadership in the electrical engineering industry. By combining tailored design, in-house capabilities, and a commitment to customer satisfaction, EPD continues to set the standard for delivering engineered-to-order solutions.
If your organization faces unique challenges requiring customized soft starter dimensions or accelerated delivery timelines, EPD’s expertise is ready to help. Contact us today for a consultation and discover how we can bring innovative solutions to your business.
